Welder
THERMATOOL HAZCONTROL™ TECHNOLOGY HF WELDERS
The Thermatool HAZControl™ Technology Welder greatly simplifies the complex relationships of the key variables for HF Welding tube: Heat (Power), HAZ Width (Frequency), Vee Length, and Mill Speed. :
- Automated Setup: Just enter mill and tube data—the software automatically configures the welder.
- Precise Heat Control: Independent power and frequency control ensures perfect heat precision on every run.
- Global Specialist: The world’s only manufacturer dedicated entirely to tube and pipe HF welders.
- Maximum Efficiency: Powered by Current-Fed Inverter (CFI) technology for highly economical welding.
Thermatool HAZControl™ Technology supplies the essential equipment needed to successfully weld almost any metal you want—efficiently and economically—including carbon and stainless steel, brass, copper, and aluminum, as well as exotic alloys such as boron steel, HSLA, AHSS, and Trip Steels.
Features
- 85% high efficiency to meet global energy standards
- Patented Thermatool AutoMatch™ ensures stable power output across a wide range of product sizes
- Predictive algorithm calculates optimal frequency and power based on material and geometry
- Independent frequency control during operation (manual or via HAZControl™ recommendations)
- User-friendly control system for easy optimization of welding parameters
- VeeAxis™ Control for automated vee length setup
- Weld parameters can be stored and reused (recipe function) → consistent product quality
- Automatic positioning of induction coil or weld contacts via HMI input (servo control)
- Speed Power Control enables mill operation during welding → minimizes scrap
- Precise power and frequency control for a wide range of materials
- Fully sealed power supply → prevents contamination
- Lift-off door design for easy maintenance
Specifications
Welding Components
Induction Coils
Thermatool offers a wide range of induction coils optimized for HF induction welding.
Manufactured from high conductivity copper, they provide excellent durability and are suitable for various materials and product sizes.
They support power ratings from 50 kW to 2 MWand operating frequencies from 150 kHz to 800 kHz, with custom designs available upon request.
Impeders
A comprehensive range of impeders is available to suit various tube and pipe welding applications.
Proper selection and installation significantly improve welding efficiency.
To maintain optimal performance of the ferrite core, effective cooling is essential.
The coolant temperature is recommended to be kept below 25°C.
Ferrites
High-quality ferrites are provided to support high-performance impeders required for high-speed production environments.
Four different types are available, with custom cutting options upon request.
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