4-Roll Plate Rolling Machine
MCA / MCB 4-Roll Plate Rolling Machine
Introducing DAVI’s 4-roll plate rolling machine, a state-of-the-art technology that excels in repeatability, productivity, and ease of use.:
- Precise Plate Clamping: Features a bottom roll that clamps the plate, guaranteeing precise control throughout the forming process.
- Powerful Bending Force: Driven by side rolls powered by DAVI’s planetary guides technology to achieve the tightest diameters in the market.
- Perfect Roll Parallelism: Maintained at all times by the patented Servo-Tronic© system, even in the event of electronics failure.
- Optimized Design & Operability: Built with a compact and closed frame, customizable options, and reduced maintenance requirements.
DAVI’s 4-Roll Machine is a top choice for mass production and various industrial sectors, offering enhanced operability and reliable performance.
Features - MCA ( Thin thickness )
- Highest Automation with Rolling Lines powered by state-of-the-art Control System.
- Best Rolls Parallelism thanks to patented Servo-Tronic© system.
- Tightest Achievable Diameters thanks to unique DAVI Planetary Guides.
- Plate Roll ready for upgrade thanks to built-in provision for Retrofitting.
- Special Solutions for your needs thanks to the highest level of Customization on the market.
- Easy Installation, Great Operability and Maintainability with our on-site or remote Assistance.
- GREAT OPERABILITY AND - thanks to multi-gearbox configuration for easy maintenance
- Perfect extreme cones forming capability.
Specifications
TECHNICAL FEATURES
High Productivity & Automation
Whenever repeatability, productivity, and ease of use are of essence, MCA 4 Roll is the technology of choice.
Davi AI Powered Automation: Equipped with state-of-the-art Control Systems and an ergonomic console designed by Davi R&D to maximize throughput thanks to Davi Artificial Intelligence.
Automatic Program Generation: Features the highest level of automation on the market, with the ability to automatically generate a full rolling program by simply importing the workpiece CAD file.
Smart Data Integration: Supports recalling workpiece data from a local network database through a barcode reader-based system and utilizes offline Capacity and Spring-back Performance Tests.
Advanced Rolling Geometry & Precision
Davi’s patented engineering systems ensure maximum accuracy, repeatability, and structural stability during the plate rolling process.
Tightest Achieved Diameters: Reaches the tightest possible rolling diameters on the market thanks to the advanced Planetary Guides system.
Best Rolls Parallelism: Guarantees perfect and ultimate roll parallelism during operation through Davi’s patented Servo-Tronic system.
Perfect Extreme Cones: Effortlessly manufactures extreme and precise cones thanks to the specialized low-frame structural design.
Customization & Future Upgrades
Expand your stand-alone plate roll capabilities with tailored accessories and a machine structure designed for long-term flexibility.
Tailored Accessories: Expanding strategies with customized accessories for more accurate plate handling, enhanced feeding systems, and extreme cone manufacturing.
Plate Roll Ready for Upgrade: Every MCA 4 Roll machine is designed with built-in provision for easy retrofitting of accessories in the future.
- Great Operability & Maintainability: Offers easy installation, great operability, and hassle-free maintainability with on-site or remote assistance always available.
Features - MCB ( Medium to Heavy Thickness )
- Shares all the same premium advantages of the MCA model, including the state-of-the-art control system, patented Servo-Tronic© parallelism, unique planetary guides, and excellent cone forming capability
- Shortest Flat End thanks to a sturdy, compact and closed frame that minimizes deflections under heavy loads
- Higher Tilting Capacity thanks to the heavy-duty pendular shaft-mounted gearboxes arrangement
- Top Choice for Mass Production and various heavy industrial sectors due to its enhanced structural rigidity
Specifications
TECHNICAL FEATURES
High Productivity & Automation
Whenever repeatability, productivity, and ease of use are of essence, MCA 4 Roll is the technology of choice.
Davi AI Powered Automation: Equipped with state-of-the-art Control Systems and an ergonomic console to maximize throughput thanks to Davi AI (Artificial Intelligence).
Industry 4.0 Integration: Powered by Davi Industry 4.0 CNC, giving even the most inexperienced operators the capacity to comply with required tolerances with maximum repeatability.
Total Manufacturing Control: Built through an integrated quality control flow that ensures the highest quality standards and commercial reliability on the market.
Advanced Rolling Geometry & Precision
Davi’s patented engineering systems ensure maximum accuracy, repeatability, and structural stability during the plate rolling process.
Shortest Flat End: Features the most compact and closed frame on the market to guarantee machine stability, minimize deflections, and allow for a much shallower pit.
Tightest Achieved Diameters: Utilizes a planetary actuation of the side rolls rotating around a pivoting point, wrapping around small diameter cans with a force multiplier effect.
Best Rolls Parallelism: The patented Servo-Tronic system utilizes dual, independent but integrated pumping groups to keep the rolls parallel mechanically and hydraulically.
- Higher Tilting Capacity: Features a pendular shaft-mounted gearbox configuration that allows for stress-free tilting of the rolls up to 100 mm every 3 meters of roll length.
Customization & Future Upgrades
Expand your stand-alone plate roll capabilities with tailored accessories and a machine structure designed for long-term flexibility.
Plate Roll Ready for Upgrade: Every MCB machine solution can be fully customized to better support the most diverse production requirements and industrial sectors.
Expandable CNC Retrofitting: All Davi CNC systems are expandable to allow retrofitting of auxiliary equipment (such as vertical/side supports, gantry loaders, etc.) at any time.
- Great Operability & Maintainability: Engineered with a reinforced yoke and large pivoting points to reduce deflections, while planetary guides eliminate the need for regular lubrication and prevent wear from mill-scale.
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